Toploader
With our toploading machines, the focus is not only on the variety of grouping options, but also on gentle product handling.
Mohrbach top loaders offer maximum flexibility
High speed, precision, utmost effectivity, maximum flexibility – requirements on top loading systems are immense. Additionally, top loaders need to process a huge variety of products and comply to the particularities of the products, which require specific treatment.
No matter if bulk or piece goods, cubic, non-cubic or extremely fragile products: our sophisticated toploading solutions provide you with the smoothest process.
Our toploading solutions reliably transfer your products into your boxes
We care about your product. Thus, we do our utmost to protect them during the packaging process so it reaches the end user the way you expect. Mohrbach top loaders can be combined with our box erectors, box closers, lidding machines and case packing systems into complete, fully automatic packaging lines. Thanks to our modular design different feeding and grouping scenarios can easily be integrated.
Features & functions
Our machines offer a multitude of advantages and are individually tailored to your needs.
Continuous filling for a particular smooth handling of the product
The continuous top loader has been developed for applications, where sensitive products, like e. g. blisters with confectionary or rolls of aluminum foil need to be smoothly filled into a box. Here the product is filled into the box from above in a continuous movement; no forces are exerted on the goods. This guarantees that the products stays in position (e. g. pralines in the blister) and is not damaged. So you don't need to make any compromises in terms of presentation of your products. With the continuous top loading principle you can even create different layers. It is also used for products which can not be accumulated for grouping.
Dropping principle for bulk products or stacks
Bulk products or stacked products place specific demands to the filling process: careful handling at highest speed. That is what our top loader with dropping feature are used for. This principle allows the necessary flexibility for selection or multipacks. Depending on the product or desired grouping either, nearly format independent, filling hoppers, dropping flaps, counting wheels or multihead weighers are used. This allows a large format variety at shortest changeover times.
Pick & place systems for high speed applications
For filling piece products, where high speed and flexibility for grouping as well as precision are required our top loading systems with pick & place feature are used. The basic principle is always the same: depending on the products, they are picked by flexible filling heads with grippers or vacuum suction cups and placed into the box. Different grouping and product feeding systems ensure the correct take-over of the products. Depending on the application and desired speed we offer the following basic applications for top loader with pick & place systems:
Top loader with linear axis at a good price-performance ratio
With Mohrbach top loader with integrated linear 2-axis units you will have the necessary flexibility to process different formats at low investment costs in comparison to other: for a short payback period.
Top loader with flexpicker for highest precision at high speed
Mohrbach top loader with flexpicker units are an intelligent solution for all applications, where products need to be picked quickly and placed exactly. An integrated monitoring system ensures that only correct products will be taken; in doing so the flexpicker surprises with extremely short cycle times, for highest efficiency.
Top loader with complex multi-axis robots for a wide range of formats
Mohrbach top loader with multi-axis robots work fast, reliable and with high precision. Individual gripping, suction or pincing systems allow all supposable possibilities of presentation (lying, standing, oblique) so that you can react flexibly on the requirements of the market.
